Understand, Optimize and Control your Manufacturing Processes in Development & Production with ProcessControlExpert

Is the optimization of your manufacturing processes in development and production complex? At ProcessControlExpert, we prove that this is not the case!

Thanks to our Quality by Design (QbD) approach and associated tools, we help our customers understand, improve and control their manufacturing processes.
We use Process Analytical Technologies (PAT), chemometrics, design of experiments (DoE), process modeling, and capability studies to ensure optimal performance and compliance.

A Tailored Approach to Reduce Variability

Our method is simple but effective: we identify critical parameters (CPP) and critical quality attributes (CQA) from the start of each project, and deploy control strategies in real time.

Here are our flagship solutions:

  • Plans of Experiment (DoE): To optimize your processes systematically and quickly.
  • Process modeling: To predict performance and proactively adjust.
  • Chemometrics and multivariate analysis: To interpret complex data and facilitate decision-making.
  • PAT technologies: NIR, RAMAN, Terahertz, Tomography – for real-time monitoring and immediate batch release (Real Time Release) as well as continuous manufacturing.
  • Capability studies: To evaluate and guarantee the continued performance of your processes.

Concrete Examples of Applications by Sector

  • Pharma & Biopharma: Monitoring the homogeneity of mixtures by NIR, control of the coating by optical tomography, and optimization of downstream purification columns by ERT Tomography.
  • Chemistry & Polymers: Rapid identification of raw materials by RAMAN and online monitoring of chemical reactions to improve quality.
  • Food & Feed industries: Non-destructive analysis of the composition and humidity of ingredients by NIR for better uniformity.
  • Cosmetics: Real-time monitoring of formulations to guarantee optimal quality of finished products.
  • Agriculture: Harvest monitoring, yield improvement, and field analysis with portable NIR & RAMAN spectrometers.

Comprehensive Services for Total Control of your Processes

We support you at every stage of your project:

  • Proofs of Concept (POC): Test several PAT technologies to choose the one that best meets your specific needs.
  • Consulting, training and technical support: For successful implementation and optimization of your solutions.
  • Specialized software: Take advantage of our cutting-edge tools for chemometrics and multivariate analysis, such as Vektor Direktor, ProaXesS, and ImaJerI.

Exclusive Partnerships with Technology Leaders

Our exclusive partnerships with leaders such as Zeiss, Sentronic, Phyllon, ITWM Fraunhofer, Brimrose and Enwave allow us to offer tailor-made solutions, perfectly suited to your needs. We integrate best practices in QbD and PAT to guarantee total control of your processes and optimal compliance.

Ready to Transform your Processes? Contact us Today!

Find out how ProcessControlExpert can help you improve your processes, strengthen the quality of your products and simplify your regulatory procedures. Let’s discuss your project now!